Luke Birchenough

Mechatronics Engineer

Linkedin | Website | luke.birchenough@outlook.com | Perth, WA

Summary

Mechatronics Engineer with 5 years of experience building industrial measurement systems in the railway industry. Skilled in software development, from computer vision and machine learning to building full-stack web applications. Combines strong analytical and technical abilities with an engineering mindset and hands-on experience in R&D, troubleshooting, hardware and system integration, calibration and end-to-end testing. A fast learner and practical problem-solver with an education background that supports clear communication and collaboration across multidisciplinary teams. Motivated by challenging problems and complex systems.

Skills

  • Programming: C++, Python, JavaScript, TypeScript , PHP, Go
  • Front-End: React, Svelte, EJS, Blade Templates, HTML, CSS, Tailwind, Shadcn/ui, Bootstrap
  • Back-End: Node.js, Express, Laravel, Next.js, Supabase, REST APIs, SQL (PostgreSQL, MySQL, SQLite), MongoDB, Gin
  • Computer Vision & Machine Learning: Camera/Laser Measurement, Camera Calibration, OpenCV, TensorFlow, Keras, Object Detection, Image Segmentation, YOLO, MobileNet
  • Robotics & Embedded: ROS, Arduino, Raspberry Pi, ESP32
  • Cloud and DevOps: AWS, Docker, Git, CI/CD Pipelines
  • Tools & Platforms: Jira, Confluence, Linux, Vite, Jest

Professional Experience

Solutions Engineer | Siemens Mobility MRX

2020 - 2025

Software team member and subject matter expert supporting computer vision products for measurement and detection of train components, including high-accuracy laser-based Vehicle Equipment Measurement Systems (VEMS) and Visual Inspection Systems (VIS) performing ML/AI-based object and anomaly detection.

Responsibilities

  • Developed and maintained measurement processing software and supporting microservices (c++) to improve system performance.
  • Built UIs (React, PyQt) and scripts (Python, shell) to streamline system troubleshooting and automate workflows.
  • Orchestrated deployment of containerised microservices using Docker and CI/CD pipelines.
  • Managed site configurations, resolving inter-service communication and backend integration challenges during initial deployments
  • Handled system integration to achieve end-to-end functionality from sensor triggering and data capture to measurement processing and reporting in front end.
  • Delivered remote technical support for VEMS systems, resolving critical field issues across international deployments.
  • Trained object detection and segmentation deep learning models for integration into VIS products.
  • Performed hands-on camera calibration, sensor alignment and measurement validation for a range of systems.
  • Executed Factory Acceptance Testing (FAT) on a range of NxG products authoring technical documentation to standardise and streamline the process accross product lines.
  • Completed Site Acceptance Testing (SAT) and generated comprehensive customer reporting.
  • Produced 3D models, assemblies and renders for measurement processing simulation.

Achievements

  • Played a key role in the development of the Next-Generation (NxG) Wheel Profile Measurement System (WPMS) product from prototype to first shipment. Contributing across software development, R&D, hardware testing, system integration, calibration, and factory testing.
  • Engineered a Python/Qt UI that was instrumental in visualising and analysing WPMS debug data. Redeveloped the tool as a performant React SPA designed for integration with the browser-based results platform, laying the groundwork for backend data retrieval and a reprocessing pipeline to enable a seamless user experience.
  • Created the core FAT procedures and documentation used across the NxG product line, personally performing FAT and enabling the successful shipment of six systems.
  • Completed SAT and reporting across five separate projects, navigating extensive customer feedback cycles and achieving acceptance at each site.
  • Acted as the software technical lead on a project with a two-month delivery window, identifying a critical software incompatibility during requirements alignment with the customer. Led a small team to deliver a successful solution within the project timeline.
  • Identified operational bottlenecks and safety hazards during the first on-site NxG WPMS validation. Designed and retrofitted a physical attachment that eliminated the safety issue and significantly reduced validation time, freeing track-access windows for additional critical tasks.

Robotics Intern | Woodside Energy

2019 - 2020

  • Developed python-based ROS nodes to interface with an embedded microcontroller, enabling dynamic LED pattern control for real-time robot status indication and operational safety.
  • Integrated a roller door controller with an IP camera to enable remote operation and visual verification. Implemented control logic enabling autonomous robot facility access.

Technical Support Officer | South Coogee Primary School

2017 - 2018

  • Co-led an extracurricular program teaching Python scripting, 3d printing and robotics to advanced students.
  • Mentored students competing in RoboCup and managed educational robotics resources.

Digital Imaging Support Officer | Henry Schein Halas

2013 - 2015

  • Provided technical support for installation and troubleshooting of dental x-ray imaging systems across Western and South Australia.
  • Executed preventive maintenance programs including routine calibrations increasing system reliability.

High School Teacher | Darling Range Sports College

2011 - 2012

  • Delivered IT curriculum for Years 9–12, teaching computing and digital technologies to secondary students.
  • Collaborated with teaching staff to develop and enhance learning programs.

Education

Bachelor of Engineering (Honours, First Class) – Mechatronic Engineering
Curtin University, 2016 – 2020

Bachelor of Arts / Bachelor of Communications (Education & Interactive Multimedia)
Edith Cowan University, 2007 – 2011

Projects

Heavy focus on web technologies and expanding full-stack development capabilities. See projects.

Certificates

References

Available upon request.