Luke Birchenough

Mechatronics Engineer

Linkedin | Website | luke.birchenough@outlook.com | 0466574979 | Perth, WA

Summary

Mechatronics Engineer with 5 years of experience building industrial measurement systems in the railway industry. Skilled in software development, from computer vision and machine learning to building full-stack web applications. Combines strong analytical and technical abilities with an engineering mindset and hands-on experience in hardware and system integration, sensor calibration and end-to-end testing. A fast learner and practical problem-solver with a background in customer service and education that supports clear communication and collaboration across multidisciplinary teams. Motivated by challenging problems and complex systems.

Skills

  • Programming: C#, C++, Python, JS/TS
  • Full-Stack: ASP.NET Core, Next.js, React, Angular, REST APIs, SQL, SaaS Integrations
  • Computer Vision & Machine Learning: Camera/Laser Measurement, Camera Calibration, Object Detection, Image Segmentation
  • Robotics & Embedded: ROS, SLAM, Microcontrollers
  • Cloud and DevOps: AWS, Azure, Docker, Terraform, Git, CI/CD Pipelines

Professional Experience

Solutions Engineer | Siemens Mobility MRX

2020 – 2025

Member of the software team developing computer vision and laser-based systems for automated measurement and detection of train components. Worked across both software development and hands-on engineering activities, including hardware integration, system setup and configuration, testing, and validation.

Responsibilities

  • Developed and maintained measurement processing software and supporting microservices (C++) for Next-Generation and legacy products.
  • Built internal tools (Python, Bash) to streamline troubleshooting and automate workflows.
  • Managed containerised deployments (Docker Compose/Swarm) across multi-system sites, handling service configuration and integration.
  • Delivered remote technical support for systems across international sites, resolving critical hardware and software issues.
  • Performed initial site commissioning including database seeding and system configuration.
  • Trained object detection and segmentation models for integration into Visual Inspection products.
  • Set up Grafana dashboards to monitor embedded sensor activations and computer system performance.
  • Configured embedded systems to fine-tune sensor triggering and activation parameters.
  • Performed camera calibration, sensor alignment, and measurement validation across multiple systems.
  • Executed Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT), producing technical documentation and customer reports.
  • Integrated system hardware and software to enable end-to-end system functionality.
  • Produced 3D models and assemblies for measurement processing simulation.

Achievements

  • Key contributor across the Next Generation (NxG) Wheel Profile Measurement System (WPMS) development lifecycle, from R&D and prototyping to end product, covering measurement processing software, system builds, and hardware integration. Led final testing and verification, delivering the first Next-Generation WPMS shipment.
  • Led a small team as software technical lead on a two-month deadline project, identifying a critical software incompatibility and delivering a successful solution on schedule.
  • Created the core FAT procedures adopted across the NxG product line and personally led the build, integration, and FAT of five systems through to shipment.
  • Completed SAT for six separate projects, producing detailed reports and managing customer feedback cycles to secure key milestone payments.

Robotics Intern | Woodside Energy

2019 - 2020

  • Developed python-based ROS nodes to interface with an embedded microcontroller, enabling dynamic LED pattern control for real-time robot status indication and operational safety.
  • Integrated a roller door controller with an IP camera to enable remote operation and visual verification. Implemented control logic enabling autonomous robot facility access.

Digital Imaging Support Officer | Henry Schein Halas

2013 - 2015

  • Delivered on-site technical support and customer service for dental imaging systems across WA and SA, liaising directly with clinic staff to resolve installation and hardware issues.
  • Executed preventive maintenance programs including routine calibrations increasing system reliability.

High School Teacher | Darling Range Sports College

2011 - 2012

  • Taught IT curriculum for Years 9–12, covering computing and digital technologies to secondary students.
  • Collaborated with teaching staff to develop and enhance learning programs.

Education

Bachelor of Engineering (Honours, First Class) – Mechatronic Engineering
Curtin University, 2016 – 2020

Bachelor of Arts / Bachelor of Communications (Education & Interactive Multimedia)
Edith Cowan University, 2007 – 2011

Projects

Heavy focus on web technologies and expanding full-stack development capabilities. See projects.

  • TeacupBoutique: E-commerce platform with microservices and event-driven architecture, built with ASP.NET Core and React.
  • IoT Pipeline: ESP8266 posting sensor data to a cloud-native AWS pipeline. Provisioned with Terraform.

Certificates

References

Available upon request.